A7 – Motorway HDD Crossing

The project team successfully executed a 230 m HDD directional drill under the A7 motorway, navigating challenging geological conditions consisting of limestone, marl, and claystone. Three HDPE product pipes (2 x 315 mm, 1 x 280 mm, SDR 11) were installed at a True Vertical Depth (TVD) of 14.5 m.

Technical Specifications

  • Drill Length: 230 m
  • Rig: MT 60
  • High-Pressure Mud Pump: 1,300 l/min
  • Pilot Hole: Double Rod System, 7 ½” TCI Roller Cone Bit
  • Guidance / Locating System: Falcon F5 / Underground Magnetics
  • Crossing Obstacle: A7 Motorway

Bore Profile:

  • Entry Angle: 12°
  • Exit Angle: 12°
  • Vertical Bend Radius: 350 m
  • True Vertical Depth (TVD): 14.5 m

Geological Conditions & Pipe Specifications:

  • Geology: Limestone, marl, claystone
  • Product Conduits: 2 x HDPE 315 mm, SDR 11; 1 x HDPE 280 mm, SDR 11
  • Drilling Fluid: Bentonite-based

 

Final Pullback Force:

  • 315 mm – 120 kN
  • 315 mm – 109 kN
  • 280 mm – 60 kN