Biotope – HDD Drilling Under Main Road

In Biotope, the drilling crew completed a 530 m long HDD crossing underneath a busy main road. Navigating through limestone, marl, and claystone, three heavy-duty HDPE pressure pipes (2 x 315 mm, 1 x 280 mm, SDR 7.4) were installed at a True Vertical Depth (TVD) of 33.6 m and across an elevation difference of 27 m.

Technical Specifications

  • Drill Length: 530 m
  • Rig: Vermeer D220x500, PD 150/65+
  • High-Pressure Mud Pump: 1,300 l/min / 1,600 l/min
  • Pilot Hole: 6 ¾” Mud Motor, 9 7/8″ TCI Roller Cone Bit
  • Guidance / Steering System: Paratrack II + PWD (Pressure While Drilling)
  • Crossing Obstacle: Main Road
  • Reaming Steps: 16″ and 22″ TCI Rock Reamers

Bore Profile:

  • Entry Angle: 15°
  • Exit Angle: 12°
  • Vertical Bend Radius: 300 m
  • True Vertical Depth (TVD): 33.6 m
  • Elevation Change: 27 m; 140 m dry-bore section

Geological Conditions & Pipe Specifications:

  • Geology: Limestone, marl, claystone
  • Product Conduits: 2 x HDPE 315 mm, SDR 7.4; 1 x HDPE 280 mm, SDR 7.4
  • Drilling Fluid: Bentonite-based

 

Final Pullback Force:

  • 315 mm – 85 kN
  • 315 mm – 162 kN
  • 280 mm – 65 kN